The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. if abnormal noise or vibration occurs, have the problem corrected before further use. For California consumers: more information about our privacy practices. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. Attach the black Battery Cable directly to the negative terminal of the battery. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. It has a very smooth surface to feed your synthetic rope through. Secure the solenoid assembly in place with mounting screws. It halves the load on the winch through pulley action. Let's see what makes it such a great product. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Diagrams within this manual may not be drawn proportionally. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. After intensive testing and experiments, this device is designed with advanced technology. Thanks for your help. If unreadable or missing, contact Harbor Freight Tools for a replacement. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. These cable ropes are specially built by coiling together metal wires that form a helix. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. Non-skid footwear is recommended. Im looking for a drum assembly for a Badland 2500 lb winch. Also go over some things th. Hello, One side of the spooler broke ,all the way around the center and dislodged. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. Use a winch cover that can protect from sun damage. Save my name, email, and website in this browser for the next time I comment. So far, I dont see any problems with it. Note: Check compatibility with your vehicle before purchasing. I finally get a chance to give you guys my opinion of this winch after a year of abuse. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). A road alligator jumped up and took out the controller box. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . Winch, Badland ZXR 12000 lb. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. Connect the black ground battery cable directly to the batterys negative terminal. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. What is the Badland ZXR 12000 Lb Winch Best For? 3. But some consumers actually reported that it exceeded that weight. You must log in or register to reply here. Examine the wire rope. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. Any uncovered wires may be the cause of a short circuit. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. For a better experience, please enable JavaScript in your browser before proceeding. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. Please familiarize yourself with the part operation before using it. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. I handle the research side of things here as well as product selection for gear reviews. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. I just bought another Bad Lands 2500 and replaced it on my Polaris. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery, http://forum.ih8mud.com/60-series-wagons/607868-dutch-stole-all-5-speed-diesels.html, http://money.visualcapitalist.com/worlds-money-markets-one-visualization-2017/, badlands apex wireless winch controller with a warn M8000 winch. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. To achieve the maximum amount of power, you need to make sure that the battery can keep up. In this section, we have answered some important questions that might help you understand the product better. Follow the instructions thoroughly for making your winch install as easy as possible. It is highly durable and reliable. Do not power the hook all the way into the fairlead to prevent damage. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. The book said relay. The original was a Warn 2000, but was completely gutless. See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. Badland 18000 Winch Installation & Instructions Manual: Download. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Download Badland ZXR 12000 Truck/SUV Winch Manual. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. Its extreme weather tolerance also helps this product to be reliable on wet terrains. Tap solenoid to loosen contacts. Yes, these units are waterproof. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. Do not continue use of the winch until the battery is completely run down. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. The red wire is connected from the solenoid box to the battery positive side. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). Do not exceed the angles shown in Figure B for a roller fairlead. 2500 lb or 3500 lb? Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. But this is a constant danger for all off-road drivers out there. When using a wired remote control, switch off the wireless receiver switch. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. 3491 Mission Oaks Blvd. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. You may wish to keep the engine running while using this winch, to continually recharge the battery. You can increase the rope length and get more spools on your drum with its thin size. Im looking for a drum assembly for a Badland 2500 lb winch. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. If you are looking at how to wire a badland 2500 pound winch? Disconnect power to winch and allow it to cool completely before service. It stops the cable from rolling back to prevent accidents and injuries. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. If you have a wireless remote, connect the remote control receiver to the solenoid box. The winch still runs. Im looking for a replacement tension plate for my 2500# badlands winch. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. We have other buying guides in the site. We may earn a small commission from affiliate links and paid advertisements. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. Connect red wire to positive battery terminal and black wire to negative battery terminal. Do not submerge winch in water. According to the diagram below, attach the cables from the solenoid to the respective winch terminals. An installation manual is also part of the package. These winches weigh around 90 pounds. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? This is especially important before rigging, installing, free spooling, or servicing. To use the wired remote control, attach the Spooler would not engage after that it was just in free spool mode. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Fingers may be caught and get pulled into fairlead or drum. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. Use supplied power cords/wire rope or cables listed in manual only. It locks the wire in its place. Tools required for assembly and service may not be included. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. Test Electric Winch for proper operation. Could you tell me where to locate info for this part and price. Hundreds of different brands use the same parts. Badland Zxr 12000 Winch Wiring Diagram Connect the wire rope for a double line system as shown in Figure J below. Winch motor will be hot during and after use. With every winching circumstance, theres a risk of potential injury. The design of the model's housing is weather-resistant and high-impact. Drill holes appropriate for the hardware at the marked locations. There are two red wires that come out from the central ports. It is too late to reverse the damage at this point, the wire rope must be discarded. This step is necessary to ensure your safety while using the unit. Do not wrap the wire rope around the object and hook onto the wire rope itself. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. This powers the winch only and is rechargeable. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold It has a very smooth surface to feed your synthetic rope through. Winch Cover: 5. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. Badland is a winch brand that provides good quality winches. Winch Central is reader-supported. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. Has anyone else been successful in finding replacement parts ? Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. Has anyone else been successful in finding replacement parts ? For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. All rights reserved. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. Drum: 6. The brand is unimportant. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. And a note from the lawyers: Products should always be used in accordance with the owners manual. Recovery Kit: 6. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. Do not wear loose clothing or jewelry, as they can be caught in moving parts. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: , connect the remote control receiver to the solenoid box. Non-skid footwear is recommended. Shop products from small business brands sold in Amazons store. In case it slips or breaks, it will "whiplash" along this line. Wear heavy-duty, cut- and abrasion-resistant leather gloves. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. Uncoil the wire rope, except for 5 full wraps. It offers a high-quality cable rope that is made with aircraft-grade materials. No hardware to mount or connect the electrical components. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. This occurs due to the wired solenoid that gradually heats as the current flows through it. Frequency (hz)315 Mhz. Badland winches are known for durability, fair price, and easy maintenance. Drill pilot holes for the mounting screws. It is easy to install this device. Note: Specifications are approximate and subject to change. Remote Control: 4. The next item on the list is a hawse fairlead. Retails for 350 dollars plus tax. These carry important safety information. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. One possible reason for this could be the exceptional amount of weight the device has to carry. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. Failure to carefully observe duty cycle limitations can easily over-stress a Winch contributing to premature Winch failure. Do not operate the winch at extreme angles. Wiring a winch is often a fearful task. Wear restrictive hair covering to contain long hair. This badland winch parts diagram is very helpful for any kind of wiring task. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use Will sell for $280 firm! The operator and assistants must carefully plan usage to prevent accidents. Thanks. Also, guard the cables between the solenoid and the winch from excessive heat. Check the Winch's electrical connections. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. A good advantage you can get with this fairlead is that it looks cool. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. You should keep in mind the following points before buying this product. No hardware to mount or connect the electrical components. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box.

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